Critical Control Point Examples By Category (Biological, Chemical, Physical)
Get a clear and complete breakdown of the most common Critical Control Point examples in HACCP for biological, chemical, and physical hazards.
A thorough HACCP plan is necessary to keep control of food safety in a restaurant.
A thorough HACCP plan is necessary to keep control of food safety in a restaurant.
HACCP (Hazard Analysis and Critical Control Point) is a food safety management system in which hazards are identified and controlled at specific points in the food process. In a restaurant, a HACCP plan documents how you will keep food safe from biological (e.g., bacteria), chemical (e.g., cleaning chemicals), and physical (e.g., glass, metal) hazards at every stage of handling and service.
The USDA and FDA define the seven HACCP principles as: hazard analysis, identifying Critical Control Points (CCPs), setting critical limits, monitoring, corrective actions, verification, and recordkeeping. An effective HACCP plan builds on good prerequisite programs (e.g., sanitation, staff training, supplier control) and applies these seven principles to your specific menu and processes
Critical Control Point (CCP) | Potential hazards (P) Physical (C) Chemical (B) Biological |
Critical limits | MONITORING | Corrective action | Verification procedures | Record-keeping procedures | ||||
---|---|---|---|---|---|---|---|---|---|---|
What | How | Frequency | Who | |||||||
Cooking | (C) Unwanted allergens | No undeclared allergens in food | Check storage of food; allergens must be separated daily; Check labels of food deliveries daily; Check personnel hygiene daily; Check availability of separate utensils and equipment for allergen special orders daily; Check product allergen declarations; Check implementation of allergen controls daily |
Visual check | Daily | Manager | Recall food that is suspected to have undeclared allergens; Dispose of food that has been exposed to cross-contact during storage; Re-train staff who are not practicing good personal hygiene; Dispose of food that is exposed to an allergen during cooking |
Chemical analysis of raw materials and finished products that do not contain the allergen; Conduct internal audits; Records of third-party audits |
Yearly audit; Results of Laboratory analyses |
|
Cooking | (B) Multiplication and survival of spore-forming and toxin-forming bacteria: Staphylococcus aureus Clostridium perfringens Clostridium botulinum Bacillus cereus | Internal temperature 176˚F for 10 minutes is achieved | Check and record cooking temperatures following the required minimum temperatures using a calibrated thermometer | (1) Check the internal temperature of cooked food; (2) Use food probe thermometers that are properly calibrated |
(1) Every batch; (2) Weekly |
(1) Staff; (2) Manager |
(1) Continue cooking until required temperature of 176˚F for 10 minutes is achieved; (2) Re-calibrate food probe thermometers |
Manager must maintain record of cooking temperature and calibration; Manager confirms weekly that food probes are used, properly maintained, and calibrated |
Cooking temperature log; Calibration record |
|
Chilling | (B) Multiplication and survival of spore-forming and toxin-forming bacteria: Staphylococcus aureus Clostridium perfringens Clostridium botulinum Bacillus cereus | Chill food down from 135°F to 70°F within 2 hours (Record starting time); Then from 70°F to 41°F or lower within 4 hours; (Record finish time and temp); Total chilling time may not exceed 6 hours. |
Marking starting time for the processed food; Avoid recontamination; Cover food during cooling |
(1) Check the internal temperature of chilled food; (2) Use food probe thermometers that are properly calibrated |
(1) Every batch; (2) Weekly |
(1) Staff; (2) Manager |
(1) Continue chilling until the required temperature of 70˚F / 41˚F is achieved; (2) Re-calibrate food probe thermometers; Review chilling procedure |
The manager must maintain a record of chilling temperature and calibration; The manager confirms weekly that food probes are used, properly maintained, and calibrated |
Cooling temperature log; Calibration record |
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Restaurants need HACCP plans to prevent foodborne illness. CDC data show about 800 foodborne outbreaks are reported annually in the U.S., and most involve restaurants. A written or digital HACCP plan helps chefs and managers proactively control risks (e.g., hot and cold temperatures, cross-contamination, allergens) instead of reacting after illnesses occur.
They also align with FDA’s Food Code philosophy of Active Managerial Control, which refers to how management sets policies and checks (rather than hoping for good luck) to keep kitchens safe. Note that for most restaurants, HACCP is voluntary, but it is recommended. Some specialized processes (e.g., curing, smoking, using additives instead of heat) may legally require a HACCP plan or health department variance.
In any case, using a HACCP plan demonstrates commitment to food safety and compliance with FDA/USDA guidelines.
HACCP is a proactive food safety management system that helps restaurants control biological, chemical, and physical hazards at every step of food handling.
Restaurants should follow the FDA’s 7 principles of HACCP, from hazard analysis to recordkeeping, to build a compliant and effective plan.
Every HACCP plan must include clearly identified Critical Control Points (CCPs), such as cooking or cooling, where food safety hazards are directly controlled.
Cooking poultry to an internal temperature of at least 165 °F is a critical limit that eliminates pathogens like Salmonella.
Accurate and consistent monitoring, like using calibrated thermometers and daily logs, is essential to verify that food stays within safe limits.
If a critical limit is exceeded, corrective actions like re-cooking or discarding food must be taken and documented.
Training all employees across every shift is essential to ensure the HACCP plan is correctly followed at all times.
Common mistakes include poor hazard analysis, failing to calibrate thermometers, and weak recordkeeping, all of which can lead to unsafe food and failed inspections.
A HACCP plan should be reviewed at least annually and updated whenever there are changes to menu, process, or equipment.
FoodDocs food safety management software helps restaurants create HACCP plans in an hour or less and makes it easy to digitize all of their monitoring tasks.
To create a HACCP plan for your restaurant, follow these steps aligned with FDA/USDA guidance and the seven HACCP principles. Each step should be documented. Use bullet lists or tables for clarity, and keep procedures simple to train staff.
Gather a small team of key staff (head chef, kitchen manager, quality/safety person) to develop the plan. Review and document your prerequisite programs (e.g., sanitation SOPs, equipment calibration, pest control, employee hygiene, supplier approval).
These programs create the foundation for HACCP. Ensure all PRPs are up-to-date and auditable. FDA guidance emphasizes that all prerequisite programs should be documented and regularly audited as part of HACCP design.
List the specific foods/processes covered by the plan (e.g., grilled chicken sandwich, broiled salmon). Write a brief product description (e.g, ingredients, packaging, shelf life).
Draft a HACCP flow diagram that outlines each step of the process from receiving ingredients to serving. For example: receiving raw chicken → storage → thawing/prep → cooking → hot hold/serve → cooling leftovers → cold storage → reheating). Verify the flow on-site. This visual map will guide your hazard analysis.
For each step in the flow, list potential food safety hazards:
Consider how each hazard can enter or grow in the food. For example, raw poultry may carry Salmonella (biological) and bone fragments (physical). Document the likely hazard(s) at each step.
Check out our free hazard analysis template.
A CCP is a point where you can apply a control measure to prevent or eliminate a hazard. Use a decision logic (e.g., USDA’s CCP decision tree) to decide if a step is a CCP. Common critical control point examples in a restaurant include cooking and reheating, where a time/temperature kill-step prevents food poisoning pathogens.
For example, cooking chicken thoroughly is a CCP because it eliminates Salmonella. As the FSIS defines: “A Critical Control Point (CCP) is a step in a food production process at which a control can be applied to prevent, eliminate, or reduce a food safety hazard to acceptable levels.” Mark each step in your flow as CCP or not, with justification.
For every CCP, define a measurable critical limit that distinguishes safe from unsafe. These limits are based on science or regulation. For example, write the critical limit next to each CCP (e.g., Cooking: Temp ≥165 °F). Non-CCP steps may have “limits” that are preventive (e.g., refrigerator ≤41 °F as a requirement in Good Practices).
Determine how you will check each CCP (and key limits at non-CCP steps) during operation. Monitoring can be continuous or periodic (e.g., measuring temperature every batch, or hourly logging of fridge temps). Specify who does it, how, and how often.
This could sound something like: use a calibrated probe thermometer to check the internal temperature of each cooked chicken batch, or record cooler temperatures twice a shift. CPP monitoring must be documented in logs. (FDA guidelines say records are needed to verify HACCP is working.)
Use a corrective action plan to determine what to do if monitoring shows a limit has been exceeded. The action must ensure unsafe product isn’t served. Here are a couple of examples:
Write corrective steps for each CCP and any other critical step.
Verification means checking that the plan works. This may include calibrating thermometers regularly, reviewing records, conducting internal audits, or even microbial testing of finished products. Assign someone (e.g., QA manager) to review HACCP records weekly and verify that monitoring and corrections were done properly.
Document these verification activities and periodically validate that critical limits (like cooking temps) are scientifically adequate to control hazards.
Maintain all HACCP documents including the plan itself, hazard analyses, and all monitoring logs. Recordkeeping is essential for compliance and traceability, so keep calibration certificates, temperature logs, corrective action forms, and staff training records.
The FDA stresses that an HACCP plan must include “record-keeping and documentation” procedures. Store these records for a defined period (e.g., 1-2 years) in case of inspections or audits.
Each of these steps should be clearly written in your HACCP plan. Keep explanations concise and action-oriented (e.g., “Control measure: Cook to 165 °F. Monitoring: Use thermometer on each batch”) so that staff can easily follow them.
Once your HACCP plan is written, it’s not a set-it-and-forget-it document. It needs to be reviewed and updated regularly to stay relevant and compliant. Neglecting continuous improvement in your restaurant operations can eventually lead to food safety non-compliance.
That's why restaurants should:
Health inspectors or auditors may ask for your most recent version and training records, so keeping this current shows strong managerial control.
Below is a breakdown of what's included in the restaurant HACCP table for a common restaurant process: cooking raw meat such as chicken and storing the cooked product. This illustrates how to list steps, hazards, control measures, CCPs, limits, monitoring, and actions.
Great, here is the reformatted sample HACCP plan section from your article, now presented in a clean, structured bulleted list format for better blog compatibility:
Receiving Raw Chicken
Storing Raw Chicken
Cooking Chicken
Hot Holding cooked chicken (if used)
Cooling Cooked Chicken
Storing Cooked Chicken
You can adapt it to your menu and processes. A downloadable PDF version of this sample template is available.
to become compliant
Each row above is annotated as follows:
This sample plan emphasizes practical, measurable controls rather than just theory. Each critical step has specific criteria and actions, ensuring compliance with FDA/USDA guidelines and making training simpler for staff.
Avoiding common pitfalls can save your team from safety risks and failed inspections. These are the errors seen most often in restaurant HACCP plans:
This results in a vague or incomplete plan that doesn't reflect real food safety risks. Without clearly identifying hazards, your controls may miss key risks like allergen cross-contact or undercooked proteins.
Practical tip: Use a hazard analysis worksheet and review each menu item step-by-step to document biological, chemical, and physical risks.
Over-marking steps as CCPs can overwhelm staff and distract focus from the truly critical ones. Not every step is a CCP; some are controlled through standard operating procedures.
Practical tip: Use a decision tree to decide if a step should be a CCP. Only steps that directly prevent or eliminate a hazard should qualify.
Inaccurate thermometers give false confidence. Cooking to a "safe" temperature is meaningless if the tool reading it is off by 10 degrees.
Practical tip: Set a weekly schedule for thermometer calibration. Keep a log to verify each device has been tested.
Incomplete, illegible, or backfilled logs put your operation at risk. Inspectors see poor records as signs the plan isn’t really followed.
Practical tip: Assign recordkeeping responsibilities by role and shift. Use checklists or digital tools to standardize entries.
It's easy to train the morning crew but forget about evening or part-time staff. This creates gaps in safety and leads to inconsistent practices.
Practical tip: Schedule training across all shifts. Use short, repeatable sessions and require sign-offs from each team member.
HACCP plans that are long, technical, or filled with legal jargon won't be used day-to-day. Simplicity increases usability.
Practical tip: Use clear, plain language. Focus each section on what staff need to know and do. Keep SOPs short and visual where possible.
Keeping the plan clear, specific, and realistic makes it easier for your team to follow it every day.
The core HACCP steps are the same for any food service, but you can tailor the plan to your establishment:
In every case, involve your team in writing the HACCP plan so it reflects real operations, and train staff on how to follow it. Active managerial control (supervisors checking logs and procedures) should reinforce the written plan.
A HACCP plan only works if your staff knows how to carry it out. Training should be part of the plan rollout and a recurring activity in your food safety program.
Trainings should include:
Training records are part of your documentation. These help verify to inspectors that staff know how to implement the plan correctly.
Whether you document your HACCP plan on paper or in a digital system, the goal is the same: keep clear, reliable records that are easy to update and verify.
Paper systems may work well for small kitchens but can be harder to audit, prone to damage, and require more storage space.
Digital systems make it easier to:
Whichever you choose, ensure records are filled out accurately, stored safely, and reviewed regularly. (Of course, as a food safety management software company, we're biased, but we believe you shouldn't delay digitizing food safety, and this is why.)
FoodDocs is the only digital solution that offers an AI-powered HACCP plan builder. In just one hour, you'll get a comprehensive and working HACCP plan — based on your specific business operations — that you can start using quickly in your HACCP system. No more long hours of meetings and revisions.
And, if needed, you can fully customize the HACCP plan and make updates as your operations change or based on an inspector's or auditor's feedback!
The smart HACCP system includes the most important components of a food safety plan by getting your answers to basic questions during the setup process.
Our solution cross-references the information with our digital food safety knowledge library and uses artificial intelligence to generate the template. Some of the food safety questions include:
As seen in the example of the HACCP plan above, our digital solution can generate the most important information for you. What's even greater is that you can customize the information to fit your business better.
Our system generates a customizable HACCP plan template based on your answers to a few questions about your business. This helps us identify the necessary procedures and forms related to your food business and tailor the HACCP plan for you.
Here is an example of the contents of a HACCP plan template you will get when you sign up with us at FoodDocs.
In addition to the AI-powered HACCP Plan builder, FoodDocs also offers an all-in-one food safety monitoring and traceability system. Check out the two-minute FSMS explainer video below:
Cooking, cooling, reheating, and hot holding are the most common CCPs. These steps directly control pathogens by using time and temperature.
Most restaurants are not legally required to have one, but it’s highly recommended. If you use specialized processes like smoking, curing, or acidifying food, your local health department may require a HACCP plan or variance.
Yes, if the processes are similar. For example, grilled proteins that follow the same cooking, holding, and storage steps can be grouped in one plan.
SOPs (standard operating procedures) are general guidelines for cleanliness, training, and handling. CCPs are specific steps where hazards are controlled (like cooking to a required temperature).
Get a clear and complete breakdown of the most common Critical Control Point examples in HACCP for biological, chemical, and physical hazards.
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